Powered Hand Tools - Belt Sanders
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What should you do to work safely with belt sanders?
Back to top- Wear safety glasses or goggles, or a face shield (with safety glasses or goggles).
- Wear a respirator for dusty operations.
- Make sure the sander is switched "OFF" before connecting the power supply.
- Disconnect the power supply before changing a sanding belt, making adjustments, or emptying the dust collector.
- Inspect sanding belts before using them. Replace if worn or frayed.
- Install sanding belts that are the same width as the pulley drum.
- Adjust sanding belt tension to keep the belt running true and at the same speed as the pulley drum.
- Secure the sanding belt in the direction shown on the belt and the machine.
- Keep hands away from a sanding belt.
- Use two hands to operate sanders – one on the trigger switch and the other on the handle.
- Keep all cords clear of the sanding area during use.
- If using a battery-powered sander:
- Inspect the battery for any damage, cracks, or leaks before use.
- Follow the manufacturer's instructions for charging and storing the battery. Avoid overcharging or exposing it to extreme temperatures. See Battery Charging - Lithium-ion Batteries for more information.
- Make sure there is adequate ventilation.
- Clean dust from the motor and vents at regular intervals.
What should you avoid while working with belt senders?
Back to top- Do not use a sander without an exhaust system or a dust collector in good working order. Empty the collector when 1/4 full to prevent fire hazards. The dust created when sanding can be a fire and explosion hazard. See
Combustible Dust for more information. - Do not exert excessive pressure on the sander. Let the sander's weight do the work.
- Do not work on unsecured materials unless it is heavy enough to stay in place. Use clamps or stop blocks to prevent movement.
- Do not overreach or work in unstable positions. Always keep proper footing and balance.
- Do not cover the air vents of the sander to prevent overheating.

Refer to Powered Hand Tools - Basic Safety for Electric Tools for general safety tips.
- Fact sheet last revised: 2025-04-30