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Powered Hand Tools - Belt Sanders

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What should you do to work safely with belt sanders?

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  • Wear safety glasses or goggles, or a face shield (with safety glasses or goggles).
  • Wear a respirator for dusty operations.
  • Make sure the sander is switched "OFF" before connecting the power supply.
  • Disconnect the power supply before changing a sanding belt, making adjustments, or emptying the dust collector.
  • Inspect sanding belts before using them. Replace if worn or frayed.
  • Install sanding belts that are the same width as the pulley drum.
  • Adjust sanding belt tension to keep the belt running true and at the same speed as the pulley drum.
  • Secure the sanding belt in the direction shown on the belt and the machine.
  • Keep hands away from a sanding belt.
  • Use two hands to operate sanders – one on the trigger switch and the other on the handle.
  • Keep all cords clear of the sanding area during use.
  • If using a battery-powered sander: 
    • Inspect the battery for any damage, cracks, or leaks before use. 
    • Follow the manufacturer's instructions for charging and storing the battery. Avoid overcharging or exposing it to extreme temperatures. See Battery Charging - Lithium-ion Batteries for more information. 
  • Make sure there is adequate ventilation
  • Clean dust from the motor and vents at regular intervals.

What should you avoid while working with belt senders?

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  • Do not use a sander without an exhaust system or a dust collector in good working order. Empty the collector when 1/4 full to prevent fire hazards. The dust created when sanding can be a fire and explosion hazard. See Combustible Dust for more information. 
  • Do not exert excessive pressure on the sander. Let the sander's weight do the work.
  • Do not work on unsecured materials unless it is heavy enough to stay in place. Use clamps or stop blocks to prevent movement.
  • Do not overreach or work in unstable positions. Always keep proper footing and balance.
  • Do not cover the air vents of the sander to prevent overheating.
Labeled diagram of a handheld belt sander showing key components. The dust collector is at the top, positioned behind the handle. The trigger switch is on the side of the handle. The motor sits at the rear of the unit. The pulley drum and abrasive sanding belt are located underneath, with air vents on the side for ventilation.

Refer to Powered Hand Tools - Basic Safety for Electric Tools for general safety tips.


  • Fact sheet last revised: 2025-04-30

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