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MMH - Mechanical Aids: Levers and Rollers

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Why and how should levers be used?

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A lever is a bar or rod that reduces the effort required when lifting loads. To be effective, the lever must rest on a pivot (fulcrum). Levers reduce the force required to handle materials and reduce bending and stooping.

  • Use a steel bar to shift an object horizontally.
Illustration showing a worker using a long lever to roll a heavy cylindrical object onto a raised surface with the help of inclined rollers. Arrows indicate the direction of force applied and object movement.
  • Use "Come-Alongs" to move a heavy load. Make sure the load is fully on the skid to prevent drag or resistance.
Diagram showing a come-along (manual lever hoist) being used to pull a heavy load horizontally. The come-along is anchored to a fixed structure, and the load is shown moving toward it. Arrows indicate the direction of pulling force and load movement.
  • Mount the lever on wheels to assist when moving the load. Make sure that the wheels can be locked.

Illustration of a person using a mounted lever system with a movable base on wheels to lift a suspended load. The lever is supported by a vertical stand and the person applies downward force to raise the opposite end

Lever on a rolling platform lifts and moves objects.

 

Lever on a rolling platform

Lever on wheels lifts and moves maintenance covers.
 

Illustration of a wheeled lever tool being positioned to lift a heavy coil. The coil rests on a surface, and the tool’s lifting platform is placed underneath, ready for the operator to apply downward force.

Lever on wheels lifts and moves coils. 
 

  • Use an extended handle to lift, shift, or move objects without bending.
llustration of a person using an extended handle tool to lift, shift, or reposition a load on a bench or support. The tool provides leverage to reduce strain during manual materials handling.
 

Why and how should rollers be used?

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Rollers are cylindrical objects that reduce friction, making it easier to move heavy loads across a surface. When used with levers, rollers provide additional efficiency in material handling tasks. 

  • Place rollers under the load to move it horizontally with less effort. 
  • Use levers to lift the load and rollers to glide it across the surface. 
Illustration of a worker using a lever to shift a large load onto cylindrical rollers. The arrows indicate force applied by the worker and the direction of load movement along the rollers.
  • Use rollers positioned at an angle to redirect the load smoothly. This technique reduces the need for manual repositioning. 

Diagram showing rollers placed at an angle beneath a load to redirect its movement. An arrow indicates the new direction of travel resulting from the angled roller alignment.

  • Rollers can assist in moving loads up or down an incline when used with a braking or anchoring system for control. 
  • Make sure rollers are stable and evenly spaced under the load to prevent tipping. 
  • Do not use rollers on uneven or soft surfaces. 

  • Fact sheet last revised: 2025-04-30

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